Maschinenlauf vorab prüfen
Solange Programme erst an der realen Maschine getestet werden, bleibt mannlose Fertigung riskant. Der digitale Zwilling hilft, NC-Code, Aufspannung, Werkzeuge und Maschinenbewegungen vorher zu prüfen.
Digital Manufacturing
Digital Manufacturing for CNC shops that want fewer open questions at the machine
We help move preparation, verification, and manufacturing knowledge from the machine into a stable digital workflow - from CAD model through CAM and postprocessor to a verified NC program.
What We Mean by Digital Manufacturing
A CNC manufacturing approach that relieves machine time and improves prove-out preparation
Digital manufacturing does not mean introducing as many systems as possible. What matters is a traceable workflow from drawing or CAD model through CAM, postprocessor, and verification to an NC program that starts more safely on the machine.
Many manufacturers face the same situation: smaller lot sizes, more part variants, limited skilled labor, growing documentation requirements, and the desire for more automation. This does not call for a generic digitalization formula, but for a solution that fits the machine, control, part spectrum, organization, and available data. digital_manufacturing_starting points_badge = Where Digital Manufacturing Becomes Relevant digital_manufacturing_starting points_title = Four points where digital manufacturing creates practical value digital_manufacturing_starting points_text = Value is created where less time is tied up at the machine, recurring decisions are prepared cleanly, and manufacturing knowledge becomes reliably available. digital_manufacturing_starting point_1_title = Shift Non-Productive Time Away from the Machine digital_manufacturing_starting point_1_text = Anything that can be prepared, checked, or structured before cutting should not be done on the machine. That is one of the most important starting points for higher productivity and better utilization. digital_manufacturing_starting point_2_title = Make Variability Manageable digital_manufacturing_starting point_2_text = Especially with small lot sizes and high part variety, what is needed is not a standard formula, but a clear framework for describing and applying recurring decisions, rules, and workflows in a consistent way. digital_manufacturing_starting point_3_title = Make Knowledge Scalable digital_manufacturing_starting point_3_text = When manufacturing knowledge exists only in people’s heads, growth and stability become difficult. Digital Manufacturing creates the basis for making knowledge available in rules, templates, and reusable processes. digital_manufacturing_starting point_4_title = Work More Independently of Location digital_manufacturing_starting point_4_text = When processes are described and prepared clearly in digital form, manufacturing knowledge becomes usable not just locally but across sites - with greater transparency and less dependence on individual people.
Nutzen für die Fertigung
Maschinen länger laufen lassen und Fachkräfte gezielt entlasten
Digital Manufacturing ist für Lohnfertiger kein IT-Projekt. Es geht um Maschinenzeit, sichere Programme, weniger Rückfragen und Wissen, das im Team verfügbar bleibt. Wer Programmierung, NC-Prüfung und Freigabe besser organisiert, schafft die Grundlage für automatisiertes und später mannloses Fertigen.
Erfahrene Mitarbeiter entlasten
Gute CAM-Programmierer sollen nicht jede wiederkehrende Aufgabe neu bearbeiten müssen. Automatisierung und KI-Unterstützung helfen, bekannte Arbeit vorzubereiten, damit Fachkräfte sich auf schwierige Teile, Strategien und Ausnahmen konzentrieren können.
Programme schneller zur Maschine bringen
Wenn Werkzeuge, Strategien und Bearbeitungslogik wiederverwendbar sind, entsteht aus einem neuen Bauteil schneller ein sicheres NC-Programm. Das verkürzt den Weg vom Auftrag zur laufenden Maschine.
Mannlose Fertigung richtig vorbereiten
Mannlose Fertigung beginnt nicht am Roboter oder Palettenspeicher. Sie braucht geprüfte Programme, klare Daten, verfügbares Fertigungswissen und Abläufe, die auch bei wechselnden Teilen funktionieren.
Building Blocks of the Solution
Topics That Come Together in Digital Manufacturing
For us, Digital Manufacturing is not a standalone discipline. It emerges from several topics that each make a distinct contribution and must be brought together meaningfully in practice.
Digital Twin of CNC Machine Tools
The digital twin moves program verification, virtual prove-out, commissioning, and training into a virtual machine environment.
AI & CAM Automation
Rule-based CAM automation helps apply recurring programming decisions, strategies, and tool logic consistently.
Knowledge Management
Knowledge must be moved out of people’s heads into reliable structures if processes are to become repeatable, scalable, and less dependent on individuals.
Consulting & Process Modeling
Every company needs its own approach. That is why, for us, Digital Manufacturing does not begin with software, but with a precise assessment of workflows.
Why Digital Manufacturing with Pimpel
Because digital manufacturing has to hold up at the machine
Digital manufacturing cannot be introduced as a standard package. Machines, controls, part families, postprocessors, data quality, and working methods differ too much. A useful project therefore starts with the question of where time is currently lost and which preparation can realistically be moved away from the machine.
Together, we clarify which nonproductive times can be reduced, which decisions can be standardized, which data is missing, and where automation makes business sense. This creates not an abstract digitalization concept, but a reliable basis for better CNC and CAM workflows.
Customer story
Tool Service manufactures single parts process-safely and without scrap with CHECKitB4
Tool Service uses ESPRIT and CHECKitB4 to program single parts parallel to main production time, verify them virtually and manufacture them automatically.
Task
High process reliability in automated single-part production and complete machining, without test pieces, scrap or long run-in times.
Solution
ESPRIT for CAM programming and CHECKitB4 as a digital twin for complete NC verification with real control logic.
Customer value
More machine running time, less scrap, shorter throughput times and a high level of confidence for machine operators and work preparation.
„Automated, unmanned manufacturing of different single parts is the greatest challenge in contract manufacturing. CHECKitB4 from Pimpel gives us the necessary security.“
FAQ
Frequently Asked Questions About Digital Manufacturing
The following questions reflect points that regularly come up with manufacturing managers, process planners, CAM programmers, and project owners.
What does Digital Manufacturing mean in CNC production in practical terms
Digital manufacturing means systematically moving preparatory and verification-related steps from the machine into a digital workflow. The goal is to use machine time more effectively, safeguard NC programs earlier, and make manufacturing knowledge repeatably available.
For which manufacturing environments is Digital Manufacturing especially relevant
It is especially relevant where small lot sizes, high part variety, labor shortages, increasing documentation requirements, and the desire for automated or unattended production come together.
Does Digital Manufacturing automatically mean more software
No. More software alone does not solve fundamental problems. What matters is which information, rules, and process steps actually make sense in digital form and how they are embedded in a reliable workflow.
What role do the digital twin and CAM automation play in this
The digital twin supports virtual prove-out, program verification, commissioning, and training. CAM automation helps apply recurring rules, strategies, and programming decisions more consistently.
What is the right way to start with Digital Manufacturing
A sensible starting point is always the actual situation: machines, part families, non-productive times, knowledge distribution, process stability, and business objectives. Only then does it become clear which topics make sense first and which systems or measures truly fit.
Orientation meeting
Assess Digital Manufacturing for Your Production Environment
We discuss nonproductive time, part variety, programming effort, and where preparation, verification, and manufacturing knowledge can be moved upstream from the machine.