Tool and mould making
Haidlmair reduces run-in times with ESPRIT and CHECKitB4
Haidlmair uses ESPRIT and CHECKitB4 to verify high-precision turn-mill operations already in work preparation and to make better use of its machines.
Haidlmair GmbH
Task
Increase process reliability in turn-mill machining, reduce setup times and manufacture high-precision single parts economically.
Solution
ESPRIT for CAM programming and CHECKitB4 as a virtual machine for the digital run-in process before the real machine run.
Customer value
Higher machine availability, shorter run-in and setup times, greater efficiency and safer manufacturing with tight tolerances.
Technical context
„With the two software solutions, we were able not only to increase process reliability, but also to utilize our turn-mill machines much more effectively.“
User report
Haidlmair relies on ESPRIT and CHECKitB4
Haidlmair GmbH is one of the world's leading companies in tool and mould making. For high-precision components, tight tolerances and demanding turn-mill operations, the family-owned company uses ESPRIT and CHECKitB4 from Pimpel.
Initial situation
Among other parts, Haidlmair manufactures hardened precision components for hot runner systems. Pre-chamber bushings are milled, hard-turned and ground inside and outside in one clamping. The requirements for dimensional accuracy, surface quality and process reliability are in the micrometre range.
Digital manufacturing as a location factor
The company combines a high level of in-house manufacturing depth, automation and digital manufacturing processes. Skills shortages, rising productivity requirements and the demand for quality require processes that are prepared as reliably as possible before the real machine run.
Solution with ESPRIT
ESPRIT is used for CAM programming. The software supports complex 5-axis strategies, flexible machining of different workpieces and the programming of demanding turn-mill tasks. Reliable preparation is particularly important for single parts and small batches.
Virtual run-in process with CHECKitB4
CHECKitB4 extends CAM programming with the digital run-in process. NC programs are checked virtually before production. This reduces risks, allows corrections to be made earlier and makes better use of real machine time.
Everyday value
The combination of ESPRIT and CHECKitB4 increases process reliability and improves utilization of the turn-mill machines. Run-in times are significantly reduced, machine operators work with more confidence and high-precision components can be prepared more reliably.
Result
Haidlmair uses digital manufacturing as a fixed part of work preparation. ESPRIT and CHECKitB4 connect CAM programming, virtual verification and real production into a workflow that improves machine availability, quality and process reliability.
User
Haidlmair GmbH is a family-owned company based in Nußbach, Upper Austria, specializing in injection moulds for cubic and cuboid moulded parts. The company combines many years of toolmaking experience with a high level of manufacturing depth and consistent digitalization.
